Highlights:
- Peak gains of 25bhp
- Gains of 43nm of torque
- 113% volume increase
- Hand fabricated in the UK
- No cutting of the vehicle is required to fit the intercooler
- Kit includes all necessary fittings and instructions included
- Lifetime warranty
This part replaces OEM part number 282702L000
The Hyundai i20N is an impressive hot hatch with plenty of potential for being fun and fast. However, when looking at the OEM intercooler our development team were able to see that this will be a weak point for those owners looking to push more power or enjoy spirited driving and track days.
Our development team started with what we learnt from the successful FMINT15 for the Hyundai MK3 i30N, as the 1.6 litre engine in the i20N shares the same design concept as the 2.0 litre in the i30N. We hand fabricated end tanks as a starting point to create a mock-up intercooler, allowing us to understand design parameters. This was then 3D scanned, allowing our development team to fine tune and produce the biggest core with the smoothest flowing end tank design for the available space.
SolidWorks CAD and Computational Fluid Dynamics (CFD) was utilised to develop our high flow cast end tanks. This helped us to incorporate a turbo side internal divider to ensure the full volume of the stepped core is utilised for maximum cooling. With the design completed, we 3D printed the end tanks using our Formlabs Form 3L printer, to then test fit to the vehicle to sign off the new design. To complete the development, we had one-off sand-cast end tanks manufactured allowing us to test the design before manufacture was started on the Forge Motorsport performance intercooler.
Our industry leading bar and plate core is an increase of 113% in volumetric capacity and an increase of frontal surface area of over 57% than the OEM intercooler/Heat exchanger. FMINT28 is the largest currently available on the market. The inlet and outlet sizes have both been increased in diameter, the hot side from 50mm to 60mm giving a volumetric increase of over 44% from the OEM intercooler, and the cold side from 50mm to 63mm giving a volumetric increase of over 59% from the OEM intercooler.
Testing was completed using Performance Remap in Gloucester with their VTEC 4-wheel drive dynamometer. This was to ensure all our data has been achieved with results as accurately as possible by an independent tuner.
Shipping Policy
Our Shipping Policy was last updated on 1st January 2025
Interpretation and Definitions
Interpretation
The words of which the initial letter is capitalized have meanings defined under the following conditions. The following definitions shall have the same meaning regardless of whether they appear in singular or in plural.
Definitions
For the purposes of this Disclaimer:
● "Company" (referred to as either "the Company", "We", "Us" or "Our" in this Disclaimer) refers to FAW Motorsport
● "Goods" refers to the items offered for sale on the Service.
● "Orders" means a request by You to purchase Goods from Us.
● "Service" refers to the Website.
● "Website" refers to FAW Motorsport, accessible from WWW.FAWMOTORSPORT.CO.UK
● "You" means the individual accessing the Service, or the company, or other legal entity on behalf of which such individual is accessing or using the Service, as applicable.
Thank you for visiting and shopping at FAW Motorsport. The following terms and conditions constitute our Shipping Policy.
Domestic Shipping Policy
SHIPMENT PROCESSING TIMES
All Orders are processed within 2-3 business days. Orders are not shipped or delivered on weekends or holidays. Special order products will be processed within 2-3 days delivery times will vary and collection may be required for larger items. Collection dates will be confirmed via email or telephone.
If We are experiencing a high volume of orders, shipments may be delayed by a few days. Please allow additional days in transit for delivery. If there will be a significant delay in shipment of Your Order, We will contact You via email or telephone.
SHIPPING RATES UK MAINLAND:
Standard: 3-4 business days £6.99
Express Delivery: 1-3 business days £8.99
Large item: 2-5 business days £15.43
Delivery delays can occasionally occur.
Please contact us for shipment outside of Mainland UK
SPECIAL ORDERS POLICY:
1. No Returns:
o Special orders are custom-made or customized to meet your specific requirements and, therefore, cannot be returned under any circumstances.
2. No Cancellations:
o Once a special order is placed, it enters our production process immediately. As a result, cancellations are not permitted. Please review your order carefully before finalizing the purchase.
3. Non-Refundable:
o Payments for special orders are non-refundable. This includes deposits and any other payments made towards the special order.
4. Customer Responsibility:
o It is the customer's responsibility to ensure all specifications and details are correct at the time of placing the order. Any errors or omissions in the order details cannot be amended once the order has been processed.
5. Acceptance of Terms:
o By placing a special order, you acknowledge and agree to the terms outlined in this policy. This ensures that you are fully aware of the non-returnable and non-cancellable nature of special orders.
Shipment confirmation & Order tracking
You will receive a Shipment Confirmation Email once Your Order has shipped containing your tracking number(s). The tracking number will be active within 24 hours.
Customs, Duties and Taxes
FAW Motorsport is not responsible for any customs and taxes applied to Your Order. All fees imposed during or after shipping are the responsibility of the customer (tariffs, taxes)
Damages
FAW Motorsport is not liable for any products damaged or lost during shipping. If You received Your Order damaged, please contact the shipment carrier to file a claim.
Please save all packaging materials and damaged goods before filing a claim.
Contact Us
If you have any questions about this Shipping Policy, You can contact Us:
● By sending us an email: info@FAWMotorsport.co.uk
