- 129% more volume
- Huge power gains
- Massive torque improvements
- Fabricated in the UK
- Guaranteed for life
- Engineered in conjunction with BTCC

If you use a i30N for fast road or have a high performance tune in a hot climate, this product is essential. Utilising our industry leading bar and plate design alongside Solidworks CAD and flow simulation design (Computational Fluid Dynamics - CFD) to develop our high flow cast end tanks, the turbo side end tanks feature an internal divider to ensure the full volume of the stepped core is utilised.
The bar and plate core has over 129% more volume and an increase of frontal surface area over 71% (over the stock cooler) meaning the Forge Motorsport intercooler is the largest currently available on the market. To ensure we deliver optimum cooling efficiency, the development team created a fabricated ducting system that has been skilfully integrated into the superior design of this product.
The inlet and outlet sizes have been increased in diameter to 65mm, giving an increase of 27% more volume over the stock cooler to give perfect flow. The development team also added a custom hard pipe increasing the diameter by 14 mm to 64mm - up from the factory 50mm. This replaces the stock factory pipe on the hot side to ensure this package gives you all you need for maximum performance gains on high levels of tune. The boost pipe and intercooler come in our standard black textured finish powder coat for maximum longevity.
During our extensive testing, we let the car heat soak on the dyno until the radiator fans tripped on and off (which gives an inlet temperature of around 40°C), we then did a dyno pull from this point, in doing this it gives a more consistent result and reflects real-world driving conditions more accurately. You can easily see the Forge intercooler cools much quicker and delivers a much greater drop in temperature compared to OEM.
After more than six pulls on the dyno we still had super safe IATs and the Forge Motorsport intercooler gave results of 24°C, halving the factory’s intercooler intake temps from 48°C. These tests took place in relatively cold conditions with an ambient dyno cell temperature of 15°C proving how inefficient the stock intercooler is. In the summer months, the stock intercooler along with higher inlet air temperatures will have a hugely negative impact on the engine’s performance. In these conditions, the
Shipping Policy
Our Shipping Policy was last updated on 1st January 2025
Interpretation and Definitions
Interpretation
The words of which the initial letter is capitalized have meanings defined under the following conditions. The following definitions shall have the same meaning regardless of whether they appear in singular or in plural.
Definitions
For the purposes of this Disclaimer:
● "Company" (referred to as either "the Company", "We", "Us" or "Our" in this Disclaimer) refers to FAW Motorsport
● "Goods" refers to the items offered for sale on the Service.
● "Orders" means a request by You to purchase Goods from Us.
● "Service" refers to the Website.
● "Website" refers to FAW Motorsport, accessible from WWW.FAWMOTORSPORT.CO.UK
● "You" means the individual accessing the Service, or the company, or other legal entity on behalf of which such individual is accessing or using the Service, as applicable.
Thank you for visiting and shopping at FAW Motorsport. The following terms and conditions constitute our Shipping Policy.
Domestic Shipping Policy
SHIPMENT PROCESSING TIMES
All Orders are processed within 2-3 business days. Orders are not shipped or delivered on weekends or holidays. Special order products will be processed within 2-3 days delivery times will vary and collection may be required for larger items. Collection dates will be confirmed via email or telephone.
If We are experiencing a high volume of orders, shipments may be delayed by a few days. Please allow additional days in transit for delivery. If there will be a significant delay in shipment of Your Order, We will contact You via email or telephone.
SHIPPING RATES UK MAINLAND:
Standard: 3-4 business days £6.99
Express Delivery: 1-3 business days £8.99
Large item: 2-5 business days £15.43
Delivery delays can occasionally occur.
Please contact us for shipment outside of Mainland UK
SPECIAL ORDERS POLICY:
1. No Returns:
o Special orders are custom-made or customized to meet your specific requirements and, therefore, cannot be returned under any circumstances.
2. No Cancellations:
o Once a special order is placed, it enters our production process immediately. As a result, cancellations are not permitted. Please review your order carefully before finalizing the purchase.
3. Non-Refundable:
o Payments for special orders are non-refundable. This includes deposits and any other payments made towards the special order.
4. Customer Responsibility:
o It is the customer's responsibility to ensure all specifications and details are correct at the time of placing the order. Any errors or omissions in the order details cannot be amended once the order has been processed.
5. Acceptance of Terms:
o By placing a special order, you acknowledge and agree to the terms outlined in this policy. This ensures that you are fully aware of the non-returnable and non-cancellable nature of special orders.
Shipment confirmation & Order tracking
You will receive a Shipment Confirmation Email once Your Order has shipped containing your tracking number(s). The tracking number will be active within 24 hours.
Customs, Duties and Taxes
FAW Motorsport is not responsible for any customs and taxes applied to Your Order. All fees imposed during or after shipping are the responsibility of the customer (tariffs, taxes)
Damages
FAW Motorsport is not liable for any products damaged or lost during shipping. If You received Your Order damaged, please contact the shipment carrier to file a claim.
Please save all packaging materials and damaged goods before filing a claim.
Contact Us
If you have any questions about this Shipping Policy, You can contact Us:
● By sending us an email: info@FAWMotorsport.co.uk